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Cycle Time vs Lead Time: What is the Difference?

The modern world requires an almost immediate turnaround between customers’ purchases and receiving relevant goods. Thus, time is becoming a critical measurement of client fulfillment. Although this statement is jargon-packed, it proves a simple concept: people prefer getting goods or services as quickly as possible. That is when lead time and cycle time come in handy. So what is cycle time VS lead time? And how does the difference between lead time and cycle time affect clients’ satisfaction related to the purchasing process?

Cycle and lead times are considered crucial time metrics used in manufacturing. However, they are also efficient strategic tools applied in project management. Both metrics deal with data science and are about calculating how productively companies are fulfilling client orders. Also, these metrics help interpret certain calculations, which allows fueling insights and increasing overall efficiency.

Below, we will define cycle time and lead time, even along with takt time, in detail. That may help highlight their importance for understanding productivity and enhancing business processes. Besides, we will analyze the difference between cycle time and lead time and explain how to calculate them appropriately. After all, this particular knowledge may enable your organization to boost its productivity.

What Is the Cycle Time?

Cycle time is considered the amount of time your team spends to produce an item. Besides, cycle time involves the time up until a relevant good is ready for shipment. Thus, it is the time required for completing one task. That covers the time necessary to produce a product and further wait stages between active work phases. Analyzing cycle time VS lead time VS takt time, people mistakenly use the last two when thinking about cycle time.

Your team needs two numbers for calculating Cycle Time. The first is the total x number of items produced. The second is the total time necessary for producing the x number of items.

What Is the Lead Time?

Lead time starts when a client places an order and ends when the final item is delivered to him. You can understand that easily by regarding this situation as the total time. This time is required for customers to receive goods from when they place orders to when they receive their shipment. Therefore, lead time consists of the following components:

  • Cycle time
  • An additional amount of time that is necessary to start production
  • Time required for delivering the finished item

Calculating lead time correctly is not a challenging task. Your team should know the exact time/date of receiving an order, along with the time/date of its delivery.

What Is the Takt Time?

Takt time: serves as the rate necessary for manufacturing processes and systems to finish the production. That allows satisfying the client’s request. Thus, takt time is less of calculating the total time required for completing just a segment or the entire production. In other words, it measures the pace at which working tasks must be performed for delivering the promised result. You can measure takt time manually or apply automated software solutions.

After all, you can calculate task time using the amount of time you have until product delivery. Also, you should consider the necessary number of production quotas your client requested.

What Is the Difference Between Cycle Time vs Lead Time?

The cycle time is considered the time necessary for a developer or a development team to complete a project. Traditionally, the cycle time is between when work items are in progress and when they have been finished. It starts officially when items are moved to “In Progress” and ends when they are marked “Done.” Such an approach is typical for all project management solutions used by companies. For instance, a digital marketer needs to create a social media campaign for Facebook. Thus, the cycle time starts when a team begins preparing the content.

On the other hand, the lead time is considered the time necessary for creating a single unit of product. Also, it involved adding this unit to the backlog after shipping. Traditionally, the lead time is required to complete one project and send it to the client. In Kanban, the lead time will start after adding the item to the relevant list column called “To Do.” For example, in the marketing case mentioned above, the lead time finishes after publishing content on the platform.

The measurement of cycle time allows identifying areas of concern that you need to address for enhancing the team’s efficiency. Instead, the measurement of lead time helps determine the number of items being flown in your queue. It also allows defining the time necessary for your team members to check them off. After all, when testing the system’s effectiveness, you should depend on the lead time rather than the overall development process.

What Similarities Cycle Time vs Lead Time Have?

Firstly, lead time and cycle time allow measuring the time required for products to get from start to finish. Although starting and ending points are different, both refer to a quantifiable period. Besides, if the particular measurements are consistent, your team gains the opportunity to achieve business continuity. In another case, they may have to adjust for planning and executing projects better.

Apart from that, lead time and cycle time provide valuable insights into the teams’ productivity and business processes. Such values are examined at the same time. They also present an accurate picture that shows how companies use their time when appropriately measured and monitored. In turn, that enables project managers or team leads to create realistic benchmarks. That also allows making the required adjustments, calculating relevant values again, and weighing the results. This approach helps determine if some progress has been made.

Finally, lead time and cycle time serve as values that demonstrate effort VS output. That is because not all effort leads to progress, while not all output results in outcomes your company needs. Therefore, both time metrics help answer different critical questions regarding creating products and fulfilling customer orders.

How Can You Measure Lead and Cycle Time?

To benefit the most from using such valuable metrics, you will have to implement Kanban software. That will allow collecting historical automation for a relevant workflow automatically. For instance, many powerful software solutions are equipped with an appropriate analytics panel. This panel actually provides you with all the necessary data.

Apart from that, the cumulative flow diagram is among the most convenient tools to measure both lead and cycle time. A particular chart allows tracking the total number of work items entering your workflow and accumulating finished tasks over time.

So how is average lead time measured in a Kanban system? To do this, you have to customize your contract for differences (CFD). Your team must measure the information from the moment when your “Requested” (waiting) column gets new tasks. What about measuring Kanban cycle time? In this case, you should also customize your CFD. But here, your team must measure the information from the moment when your “In Progress” (activity) column gets new tasks.

Ultimately, the cumulative flow diagram enables your organization to quickly analyze lead time and cycle time for a predefined period.

How to Decrease Cycle and Lead Time?

Lead time and cycle time are not only widely used terms from the project management glossary. These metrics can help your organization enhance its business processes. Fortunately, you do not need to be a mathematician to transform the cycle and lead time analysis for your benefit.

  • Purchase project management solutions

With the appropriate project management software, you may calculate both lead time and cycle time easier. This software allows compiling all the necessary data for making such calculations. Also, thanks to online scheduling software, your team can provide a schedule baseline and create a long-term plan. That helps you keep on track for achieving your business goals. After all, that also brings valuable insights into project development and defines areas to improve.

  • Automate processes

Defining processes that you can automate for maximum effectiveness and understanding the advantages of automation are critical in today’s market. Thus, you need to make it work for your organization. Among the most popular examples of automation are BPO automation and HR automation. The first means delegating predefined IT-intensive business processes to a selected external provider. Meanwhile, the second requires automating multiple HR procedures.

  • Reject the code for boosting software efficiency

Applying no code (or low code) methodology makes it easier to implement software and reduce your cycle and lead time. It means that no code requires very little coding, or even any, to build the software critical for business functions. Lastly, a no-code platform allows accelerating software development and eliminates some steps used in traditional development.

To Sum Up

Your organization needs to harness, control, and reduce both lead time and cycle time. The benefits you may obtain are significant for any business. Also, full acknowledgement of what certain metrics mean is crucial for planning and enhancing your company’s overall performance. After all, thanks to valuable insights and some technological help, your business can increase customer satisfaction.

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